自动气力输送回收式喷砂房工作原理是什么?
发布时间:2025.04.05 点击数:
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自动气力输送回收式喷砂房工作原理是什么?自动气力输送回收式喷砂房是一种广泛用于金属、塑料等材料表面处理的设备,工作原理主要包括以下几个方面:
1. 喷砂原理
喷砂是一种利用高速粒子冲击来清理、打磨或增强材料表面的一种表面处理技术。喷砂室内通常装有喷砂设备,通过压缩空气将喷砂介质(如砂粒、钢珠等)加速并喷射到待处理表面。
2. 气力输送
在自动气力输送系统中,喷砂介质通过气流被输送到喷嘴。在喷砂房的设置中,空气压缩机生成的高压空气流动,将喷砂粒子通过管道输送至喷嘴。这个过程需要精准控制气流和颗粒的比例,以保证喷砂效果的均匀性和效率。
3. 喷砂作业
当喷砂介质通过喷嘴喷射到工件表面时,介质与工件产生高速冲击,去除表面的污垢、氧化物和旧涂层,同时通过机械磨削作用使表面形成一定的粗糙度,增强后续涂层的附着力。
4. 回收系统
喷砂过程产生的废料和未使用的喷砂介质会被气流带入回收系统。回收系统通常配备了筛选和分离装置,以便将废料和喷砂介质分开。有效的回收系统还能降低材料成本并减少环境污染。
5. 过滤装置
回收后的空气需要经过过滤系统,将颗粒物和粉尘去除后再排放到外部,确保达标排放。过滤器还可以防止喷砂介质的浪费,并保持喷砂房的清洁。
6. 控制系统
现代
喷砂房通常配备自动化控制系统,便于设定喷砂参数(如压力、流量、介质类型等)、监测设备状态并确保操作的安全性。这些系统可以是手动控制或集成在智能化管理系统中,通过触摸屏等界面进行设置和监控。
自动气力输送回收式喷砂房通过气压输送喷砂介质,利用喷砂原理对工件进行处理,并通过回收系统和过滤装置,实现资源的循环利用和环境保护。高效性和环保性使其在工业表面处理领域得到了广泛应用。
关于良时智能 About Liangshi
InteRobot:
上海良时智能科技股份有限公司(股票代码:837430 厚积薄发
持续创新),为全球客户提供智能制造和表面处理系统解决方案,从业30多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate
richly and break forth vastly; innovate continuously) provides surface treatment
sandblasting system solution for global customers. By engaging in this industry for more than
twenty years, we're a professional manufacturing and automatic intelligent control
system corporation, which integrates researching, designing, manufacturing, project
installation and project consulting. We can provide our customers with:
1、化学表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
2、智能制造自动化机器人应用工艺系统解决方案和工艺装备;
We provide professional system solution and process equipments of automation and robot technology application.
3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
5、专业提供压力容器设计制造:为食品乳品、生物制药、水处理、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决方案。
Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
企业主导产品如下 The leading products of our company are as follows:
主营业务:智能制造和表面处理工程系统集成的设计、研发、生产和销售。
Main business: design, research, production and sales of surface treatment engineering system integration.
六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.